Borregard Bali Plant

Problem statement

Using the different components of wood in a cascading biorefinery process to produce sustainable products

Executive summary

The focus of Borregaard’s Biorefinery process is to utilize the different factions of wood to produce ethanol and other high value bio-materials

Value chain description

Traditionally, Borregaard has been engaged in pulp and paper processing. Borregaard’s core business is based on the concept of a biorefinery that processes chemical products based on different types of lignocellulosic feedstock. The bioethanol that is produced in Borregaard's biorefinery is based on extracting sugar from wood (spruce), which is then fermented to make ethanol. By-products include speciality cellulose which can be used in construction, textiles and cosmetics, lignin which can be used in briquetting (energy), or in concrete production, and high value vanillin which can be used in food, perfume and pharma products.

Market deployment considerations

The global vanillin market size was valued at USD 627.1 million in 2022 and is anticipated to grow at a compound annual growth rate (CAGR) of 7.5% from 2023 to 2030

Environmental considerations

Borregaard’s vanillin has 90% lower CO2 emissions compared to oil_x0002_based alternatives

Social Considerations

A global presence with 800 products for numerous applications (creating employment) gives the company many options in the marketplace and possibilities to offset the effects of a recession. Its scale brings many direct and indirect jobs including within rural communities.

Stakeholders Involved

Foresters, technology providers, product market actors (e.g., fuel suppliers, pulp and paper, food and pharma, cosmetic, construction etc.)

Feedstock used

Wood & other lignocellulosic (bagasse, straw)

TRL

9

Value Chain name

Borregard

Type of process

Enzymatic hydrolysis, fermentation & extraction

Technology output

Ethanol, Lignin, Biobased chemicals

Processing capacity point of view (annual feedstock requirement)

110-ton ethanol/year

Country

Norway

Year

2012