Eucalivia

Problem statement

Converting pulp and paper industry waste into advanced materials and product

Executive summary

Conversion of black liquor from the kraft process of a Eucalyptus pulp and paper mill factory into pure lignin. Then pure lignin will be used as sustainable raw material for green processes able to generate promising added-value compounds products such as fibre precursors

Value chain description

The use of waste components from industrial activities as raw materials to obtain high value-added products is of increasing interest. Lignin from the pulping process is present all over Europe and represents a big source of underexploited material. There is an estimated 70 million tonnes of lignin available from pulping processes worldwide, but much of this is not isolated but burned onsite to provide steam for heat and power production. Until now only about 2% of the lignins available in the pulp and paper industry is commercially used. Lignin is also a component of forestry arisings and wood processing facilities. EUCALIVA aims to create a valorisation chain of the lignin fraction, using Eucalyptus waste as a source. EUCALIVA, focused on three fundamental aspects of lignin preparation. This included (i) optimised lignin separation and preparation and the manufacture of lignin-based fibres; (ii) development of efficient and faster thermostabilisation routes; (iii) development of carbon fibres and other carbon-based materials with enhanced properties.

Market deployment considerations

The global lignin market is expected to account for USD 2.88 billion by 2029.

Environmental considerations

Waste black liquor from pulp industry has been converted to high value biobased chemicals which will decrease environmental footprint.

Social Considerations

The project will develop a community around the social networks to be in contact with stakeholders and the general public contributing to Europe’s economic growth and job sector in pulp and paper sector

Stakeholders Involved

Primary producers of pulp, Technology developers, Product market actors (precursor fibers for composite and biobased chemical

Feedstock used

Pulp industry side streams, black liquor (lignin rich)

TRL

7

Value Chain name

Eucalivia

Type of process

Lignin separation followed by Electrospinning

Technology output

Electrospun fibres, biobased products

Processing capacity point of view (annual feedstock requirement)

NA

Country

Spain

Year

2017